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Tactical Handyman – ACOG Fiber Optic Fix

Trijicon ACOGs are excellent optics for fighting rifles, especially when having to deal with extended distances. The ACOG’s combination of size, durability, and speed make it one of the best choices for an AR-15 optic. The ACOG has been battle tested in Iraq and Afghanistan and has come through with flying colors. It has also become very popular in the competition shooting world – especially 3Gun competition. It is a proven system.

The Problem

One of the ACOG’s best features can also be one of the most annoying. The fiber optic illumination system on the ACOG allows the reticle to glow brightly in full sun and automatically adjust to changing lighting conditions. When there is no ambient light present the reticle is illuminated by the tritium insert. It all sounds great until the task at hand calls for any amount of precision. In full sun, the reticle can be so bright that it begins to flare. This flaring obscures the view of the target and makes it difficult to shoot with any level of precision.

I used to just use electrical tape to mask the fiber optic tube of my ACOGs. However, this is an all or nothing solution. It fixes the flaring problem but it doesn’t allow the fiber optic to gather any light in intermediate and low light situations. This solution was too static. I needed something that was more dynamic – something that would allow me to adjust to different lighting quickly and easily.

I tried making a hook and loop flap that could be stuck to the ACOG and peeled back to varying degrees to expose or cover the fiber optic tube. This worked great in my living room. Once the rifle was actually run through some drills a problem became obvious. The flap would catch readily on my gear, sometimes pulling it almost completely off the ACOG. So this solution was dynamic but it wasn’t durable.

Finally, I took a page out of the 3Gun play book. Shooters in 3Gun have been using bicycle tire inner tubes to cover the fiber optic for years. Typically a piece of inner tube is cut to length and then stretched over the optic. This effectively covers the fiber optic while still allowing for some adjustment by peeling the tube back. Inner tubes are tough and cheap. This idea has a lot going for it. This was my starting point.

The Solution

What I ended up with really works. It is securely mounted on the ACOG and will not snag on gear. It blocks almost all light from entering the fiber optic but also adjusts rapidly and easily to any lighting condition. It costs pennies and is easily replaceable.

Here you can see the cover in place. It is basically one length of tube that has been cut into two loops connected by a strap.

Pull the strap over the elevation knob to allow some light gathering. The short length of electrical tape is there to block the little bit of ambient light that can still to the back of the fiber optic.

Pull the strap over the windage knob to allow even more light. I have found that on the TA11 ACOGs, with their extra long fiber optic tube, this is more than enough exposed fiber optic for just about all lighting conditions.

What you will need:

  1. ACOG equipped rifle
  2. Bicycle tire inner tube – a piece roughly as long as your ACOG
  3. Sharp scissors
  4. Hobby knife (or any knife with a sharp point, I used a Swiss Army Knife)
  5. Electrical tape (optional)

Instructions:

  1. Check that your rifle is unloaded and remove all ammunition from your workspace.
  2. Check it again.
  3. Cut a length of inner tube to roughly the length of your ACOG using your scissors.
  4. Measure the length of the hole you will need to cut to clear the base by laying the tube over the ACOG and marking the locations indicated in the picture.
  5. Cut the hole about two/thirds of the way up the width of the inner tube. The idea is to leave a strap that is just wide enough to cover the fiber optic tube with some overlap.
  6. Trim all of your corners so that they are rounded. Any corners left pointed or square can create stress cracks in the cover as it is stretched.
  7. Cut an angle that matches the leading edge of the ACOG on the leading edge of your inner tube. Shaping the front of the cover like this will help you cover the leading edge of the fiber optic tube.
  8. Stretch the inner tube onto the ACOG and twist it as necessary to cover the fiber optic tube. The fiber optic tube runs at an angle so you will need to the twist the cover so the strap covers the tube. It should be difficult to stretch.
  9. Adjust the fit as necessary by trimming excess material from the inner tube.
  10. Trim around the elevation turret cover with your knife. This will help the cover lay flatter over the fiber optic tube.

Optional Step: You may want to place some tape on the front 1/2 inch and back 1/2″ of the fiber optic tube. This will help cut down on light that may reach the tube from the front of the cover and around the elevation turret.

That Was Easy!

That was simple, cheap, easy, and effective. There aren’t many things in life that you can say that about. Is is easy to make another if this one ever breaks. You could even make a spare and keep it on your gear.

Problem solved.

Let me know if you have any questions!

NOTE: This works best with ACOGs that have long objective ends that project forward of the mount like the TA11 and TA33.

NOTE: Keep your cuts as clean and rounded as possible. Right angles and jagged cuts create stress risers that will cause the cover to rip prematurely.

Good Stuff From Other Blogs

Death Valley Magazine -Red Zone Bug Out Bag Part 1

Sometimes your Bug Out Bag takes a different direction and morphs into something between a go-bag, an active shooter bag, and a Bug Out Bag (BOB) due to your chosen occupation. Enter the Civilian Contractor Red Zone BOB; this is a heavy-weight’s version of a crisis management bag for places where encounters with ‘Bad Guys’ is a real possibility…

Soldier Systems – New Lightweight Multi-Hit Plate from Velocity Systems

Velocity Systems has just released the latest addition to their Phalanx line or armor plates. It is a new lightweight, multi-hit plate that is going to be a game changer. Take a look at the specs and you’ll see why…

KAC Micro Flip Front Sight for AR-15s

Click for a larger view.

This is a simple idea that makes a lot of sense. Knight’s Armament Company has a new rail mounted front site out called the Micro Flip Front Sight. It is becoming more popular to use an extended handguard over a low profile gas block on AR-15s. Along with this trend has come a need for rail mounted front sights. Rail mounted front sights are not unique. Many companies like Troy and MI already make similar items.

What makes this one unique is that the elevation adjustment without tools! You no longer need special tools or  to struggle with a bullet tip to dial your elevation at the front sight. You can simple turn the low profile dial to adjust the front sight up or down. The dial also appears to be shielded to minimize the chances of losing your zero to an impact or snag on the dial.

The price is $125 (MSRP) which is comparable to other folding rail mounted front sights.

US Palm AK Attack Rack (AKAR) – A New AK-47 Chest Rig

Click for a larger view.

Chest rig choices have been somewhat limited for AK-47 users. Eagle Industries has a couple of dedicated AK rigs and several manufacturers make chest rigs that are somewhat universal. Often these universal rigs don’t work well with the curved shape of the AK mags or hang up on the locking tab located on the back of the mag. US Palm has a new rig that will, at the very least, give AK users another choice.

This chest rig is somewhat spartan (as any good chest rig should be). It is basically just a means to carry 4 primary mags and 4 items like pistol mags, flashlights, or multi-tools. Each of the primary magazine pouches is lined with a high wear material to protect the pouch from the locking tab on the backs of the magazines. They also have a unique shape that is tailor-made for AK mags. The materials used in the construction are all top-notch (500D Cordura, ITW hardware). The shoulder straps look broad and somewhat flat (as they should be). Primary mags are retained via “bungee” loops that offer great retention and speedier access than flaps. It will be available in all the colors that you have come to expect including Multicam.

I only have two potential misgivings. First, I have always preferred AK chest rigs with a 3 mag set up since the size and shape of AK mags make them more difficult to manipulate when you have to reach across your body to the weapon side pouch or to the pouch nearest your support side. With the 4 mag set ups, the middle two pouches always seem to be more usable than the outer two. Second, the rig it appears to favor right handed shooters due to the shape of the pouches. I guess the AK47 isn’t particularly lefty friendly either.

You can find more info here:

US Palm (once their website is updated)

Scottsdale Gun Club

One Source Tactical

Lakota Hydrographics – Multicam Coatings

Lakota Corp is now offering Multicam hydrographics. What are hydrographics?

From the Lakota Corp website:

Hydrographic printing is known by several names. It is also called water transfer printing, cubic printing and fluid imaging. This technology is a water-soluble film, upon which patterns of ink are applied. Similar to some of the new medicines and breath mint sheets on the market that dissolve in your mouth, the film in this technology dissolves in water, leaving the ink floating. When the item is submersed into the water, the ink then adheres to the item “dipped” three-dimensionally.

The picture shows a helmet that has been through the hydroprinting process. You can click the picture to go to a small gallery of other items that have been dipped. They can do objects of all sorts of sizes and shapes – even entire rifles. The results are appear to be very nice but I wonder about the durability of the coating.

If you have experience with these coatings leave a comment about their durability. Thanks.

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